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	<title>Midship Runabout &#187; Brakes</title>
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		<title>MR2 Rear Brake Rotors/Pads Replacement</title>
		<link>http://www.midshiprunabout.org/mk2/mr2-rear-brake-rotorspads-replacement/</link>
		<comments>http://www.midshiprunabout.org/mk2/mr2-rear-brake-rotorspads-replacement/#comments</comments>
		<pubDate>Fri, 09 Apr 2004 16:44:20 +0000</pubDate>
		<dc:creator>Darkday</dc:creator>
				<category><![CDATA[Brakes]]></category>
		<category><![CDATA[Lovehorsepower.com]]></category>
		<category><![CDATA[MK2]]></category>
		<category><![CDATA[Sources]]></category>
		<category><![CDATA[brake maintenance]]></category>
		<category><![CDATA[brake pads]]></category>
		<category><![CDATA[brake rotors]]></category>
		<category><![CDATA[replacement]]></category>

		<guid isPermaLink="false">http://www.midshiprunabout.org/?p=1177</guid>
		<description><![CDATA[Just some quick notes and pictures on removing the rear brake rotors and pads on a 1991 MR2 Turbo.  Start off by raising the rear of the car, and removing the rear wheels. Remove the caliper bolt, and the two bolts holding the &#8216;rotor bracket&#8217; in place.  Rotor bracket: The caliper can be help up [...]]]></description>
			<content:encoded><![CDATA[<h3>Just some quick notes and pictures on removing the rear brake rotors and pads on a 1991 MR2 Turbo.  Start off by raising the rear of the car, and removing the rear wheels.<br />
<a href="http://www.lovehorsepower.com/images/MR2RearBrakeRotors/rear_caliper.jpg"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/5ba6195d6102123f87b28bb2fee7bce8.jpg" border="0" alt="" width="160" height="120" /><br />
</a>Remove the caliper bolt, and the two bolts holding the &#8216;rotor bracket&#8217; in place.  Rotor bracket:<br />
<a href="http://www.lovehorsepower.com/images/MR2RearBrakeRotors/rotor_holder.jpg"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/d9fd3f62b41201a826241f85851c20f2.jpg" border="0" alt="" width="160" height="120" /></a> The caliper can be help up with a string.  <a href="http://www.lovehorsepower.com/images/MR2RearBrakeRotors/caliper_tied.jpg"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/aa789428331ee291a0bbb274b38b5f50.jpg" border="0" alt="" width="160" height="120" /><br />
</a>The rear rotor can now be removed.  It&#8217;s best to use a 10mm bolt to pull the rotor off (ie it&#8217;s not necessary to beat on the rotor with a hammer).  Such a bolt is common on the MR2.  The bolt holes are located in two places on the rotor, but only one is necessary to use.<br />
<a href="http://www.lovehorsepower.com/images/MR2RearBrakeRotors/remove_rear_rotor.jpg"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/fed31a0b44cd4e497256b824e9ce2f44.jpg" border="0" alt="" width="160" height="120" /><br />
</a>One of the rotors had some bad scratching from a strangely worn pad.<br />
<a href="http://www.lovehorsepower.com/images/MR2RearBrakeRotors/rotor.jpg"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/de9ab0eaf18eea7afac73e29cc25ea07.jpg" border="0" alt="" width="160" height="120" /></a> <a href="http://www.lovehorsepower.com/images/MR2RearBrakeRotors/rotor_close.jpg"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/d04edecfcc5a4d27f407c944ebf8fa5c.jpg" border="0" alt="" width="160" height="120" /><br />
</a>New rotor installed (so clean!).<br />
<a href="http://www.lovehorsepower.com/images/MR2RearBrakeRotors/new_rotor.jpg"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/a8d30f3516129dea2437cc7061f8dfb2.jpg" border="0" alt="" width="160" height="120" /><br />
</a>The piston now has to be twisted back in to install new pads.  For some reason, on my MR2, this is somewhat difficult.  In the past, I&#8217;ve been able to do it with needle nose pliers, but this time it seemed even more tight.  I found a nice tool at the local auto parts store (Fairfax Auto Parts) that made the job much easier.<br />
<a href="http://www.lovehorsepower.com/images/MR2RearBrakeRotors/piston_tool1.jpg"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/3b9b97ad45c5c91488447bd6644800e3.jpg" border="0" alt="" width="160" height="120" /></a> <a href="http://www.lovehorsepower.com/images/MR2RearBrakeRotors/piston_tool2.jpg"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/4aea617c237cefaf7aabcbe39268c4a3.jpg" border="0" alt="" width="160" height="120" /><br />
</a>Using this tool, the piston can be pushed back in.  I found it easiest with the caliper put back on (ie not tied up).  The piston can be seen in the following picture.<br />
<a href="http://www.lovehorsepower.com/images/MR2RearBrakeRotors/move_piston.jpg"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/cc50c66bde0764e0eb2034e6caa74ccb.jpg" border="0" alt="" width="160" height="120" /><br />
</a>I use some molybdenum grease on the shims and slots on the brake pad.<br />
<a href="http://www.lovehorsepower.com/images/MR2RearBrakeRotors/greased_pads.jpg"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/0e1f88b8a9ce842c1deec6c567dabf5f.jpg" border="0" alt="" width="160" height="120" /><br />
</a>Pads installed.<br />
<a href="http://www.lovehorsepower.com/images/MR2RearBrakeRotors/pads_installed.jpg"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/9e9d742c5fcffbe22764597bc5f8e132.jpg" border="0" alt="" width="160" height="120" /><br />
</a>The brakes can then be bled starting from the furthest caliper from the master cylinder (passenger side rear).  I use a tube, a cup full of fluid, and the &#8216;wife brake pump&#8217;.  With the bleed valve closed, I ask the &#8216;wife brake pump&#8217; to pump the brake a few times.  Then with her holding some pressure on the pedal, I open the bleed valve.  It&#8217;s best not to have the brake pedal go all the way to the floor &#8211; so before that happens I close the bleed valve.  I do this about 10-15 times per wheel.<a href="http://www.lovehorsepower.com/images/MR2RearBrakeRotors/greased_pads.jpg"><br />
</a><a href="http://www.lovehorsepower.com/images/MR2RearBrakeRotors/bleed.jpg"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/9051bef5dfbbb06907fa7a3f07afc189.jpg" border="0" alt="" width="160" height="120" /><br />
</a>Completed.<br />
<a href="http://www.lovehorsepower.com/images/MR2RearBrakeRotors/installed.jpg"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/e61301484b9fb68c6aee5b96b0f14023.jpg" border="0" alt="" width="160" height="120" /></a></h3>
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