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	<title>Midship Runabout &#187; sway</title>
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	<link>http://www.midshiprunabout.org</link>
	<description>The Toyota MR2 Internet Archive</description>
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		<title>Rear swaybar install &#8211; guide</title>
		<link>http://www.midshiprunabout.org/mk3/mk3-suspension-and-bracing/rear-swaybar-install-guide/</link>
		<comments>http://www.midshiprunabout.org/mk3/mk3-suspension-and-bracing/rear-swaybar-install-guide/#comments</comments>
		<pubDate>Tue, 26 May 2009 03:24:55 +0000</pubDate>
		<dc:creator>southerneditor</dc:creator>
				<category><![CDATA[MK3]]></category>
		<category><![CDATA[Sources]]></category>
		<category><![CDATA[Spyderchat]]></category>
		<category><![CDATA[Suspension & Bracing]]></category>
		<category><![CDATA[install]]></category>
		<category><![CDATA[sway]]></category>
		<category><![CDATA[swaybar]]></category>

		<guid isPermaLink="false">http://spydersearch.org/articles/?p=88</guid>
		<description><![CDATA[Welcome back to the SE garage, where our mistakes become your after-dinner conversation.
Rear swaybar installation parts list:

1. Addco 7/8 swaybar
2. 2sRus High and Tight rear endlinks
[...]]]></description>
			<content:encoded><![CDATA[<div id="post_message_296479">Welcome back to the SE garage, where our mistakes become your after-dinner conversation.</div>
<p>Rear swaybar installation parts list:</p>
<p>1. Addco 7/8 swaybar<br />
2. 2sRus High and Tight rear endlinks<br />
3. Energy Suspension greaseable bushings (9.5158G)</p>
<p>Tools required:</p>
<p>1. Jack, stands<br />
2. 14mm socket, 14mm combination wrench (x2)<br />
3. Torque wrench<br />
4. Dremel tool with metal grinding bit<br />
5. Lithium grease</p>
<p>Procedure:</p>
<p>First, the good news. This is one of the easiest suspension mods to do. You only need a few tools. As with almost any mod, however, expect the unexpected as you go along.</p>
<p>Clear the decks for business by jacking up the rear end and pulling the wheels. If you have the engine splash guard in place, leave it there.</p>
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<td class="td1" width="20"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/ceb30ab9d75ccb4687e7e1f4f1dc288f.gif" border="0" alt="" width="16" height="16" /></td>
<td class="td2">This image has been resized. Click this bar to view the full image. The original image is sized 718&#215;514 and weights 96KB.</td>
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<p><img id="ncode_imageresizer_container_1" src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/9cf2be23c083117c8aca3e5ffaa00961.jpg" border="0" alt="" width="650" height="465" /></p>
<p>Grab a 14mm combination wrench and break the nuts holding on the stock endlink. The lower:<br />
<img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/f877ef9a175ba197d21c05e920276b32.jpg" border="0" alt="" /></p>
<p>And the upper &#8211; and if your car is like mine, these come right off:<br />
<img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/c1c1dcffa1825f79f50f5e3f051c6b69.jpg" border="0" alt="" /></p>
<p>Leave the endlinks in place &#8211; they aren&#8217;t under load but they&#8217;ll help hold the bar as you go after the bushing brackets here with the 14mm socket:<br />
<img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/dcff73285629fb0cb9dd26c2f3391046.jpg" border="0" alt="" /></p>
<p>As expected, the rear bar is ridiculously easy to remove. It&#8217;s almost insulting. Pull, a half-twist to clear the tailpipe, and out it comes. If you&#8217;re timing this job, you&#8217;d be at around the 30 min. mark by now. Here&#8217;s a parts comparison &#8211; note how the stock rear sway is a puny, little girlie swaybar, and appreciate the size and machismo of the High and Tights:<br />
<img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/b07ea34e2fd30fed260802a1e146c8dd.jpg" border="0" alt="" /></p>
<p>Speaking of the bushings, there&#8217;s a problem. The brackets are too wide and will not fit the holes in the underbody of the chassis. You could drill and tap a new hole (not recommended) or modify the bracket (recommended). Use the dremel tool:<br />
<img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/5c213e35e37a4989df58520320184c0e.jpg" border="0" alt="" /></p>
<p>You&#8217;ll grind the slots on the bracket inward toward the bracket saddle all the way up to the curve. Then the bolts will fit. Grease the bushings, grease the endlink ball pivots. Now, reverse all the above steps to install the Addco. (Make sure the curve in the bar points down.) It&#8217;d be nice to have a friend help but it&#8217;s simple enough solo. So easy, you&#8217;ll be laughing.</p>
<p>Note that you&#8217;ll need two 14mm combination wrenches to install the High and Tight endlinks. There&#8217;s a nut on the inside of the endlink you need to secure as you tighten the outer nut, which you can see in the comparison photo above.</p>
<p>Here&#8217;s the finished result:<br />
<img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/6581e668c4ce742bf52773afabaf6de8.jpg" border="0" alt="" /></p>
<p>In the above picture, follow the swaybar around to where it runs under the frame. There&#8217;s a slight indentation there made to accommodate the swaybar. The Addco is so large that it almost makes contact with the body. The ES bushings are large enough to prevent binding and contact, but on my car the clearance is really tight &#8211; maybe 1/32 of an inch. The bar rotates in place, but it doesn&#8217;t move up and down. So as long as you have clearance, you&#8217;re good to go. If you are getting contact, you&#8217;ll need spacers under the bushings, and maybe longer bolts.</p>
<p>If you&#8217;re clear, then affix the wheels, torque the lug nuts to 76 ft lbs and test the bar.</p>
<p>Driving impressions:<br />
I already have the front Addco, which really planted the front &#8211; much more than a FSTB &#8211; so I was expecting good things from this mod. Just running the front bar, the back end breaks loose predictably and controllably. With the rear, you should have better cornering as you reduce the last of the body roll. On the other hand, I&#8217;ve got Che&#8217;s rear member braces back there already, so I wasn&#8217;t expecting any OMG! moments.</p>
<p>Backing out the driveway, I&#8217;ve got a berm at the end where the drive connects with the street. I felt the effect of the rear bar when the tires passed over this bump. Much more solid now. Heading out&#8230; Turn One. Nothing dramatic, but very nice. Turn Two. Ah, I see what it&#8217;s doing. The back feels tightened down like the front. Turn Three. Feels like the power of the car connects with the suspension immediately. Turn Four. Accelerating out of curves feels more authoritative.</p>
<p>On the way back, Turn Four is a sweeping right that I often use to test the back end, because I can break the tires loose an inch or two without drama. This time, I couldn&#8217;t do it. I didn&#8217;t go past 7/10 for the test drive, so I&#8217;ll need more time to discover the new limits of the back end &#8211; but they&#8217;re now beyond what they were. I recommend this mod very highly. PITA factor: One bottle of Stella Artois, and that only because of the bushing issue. Hat tip to lbridges for his advice with the procedure.</p>
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		<item>
		<title>Sway Bar End Links Replacement</title>
		<link>http://www.midshiprunabout.org/mk1/sway-bar-end-links-replacement/</link>
		<comments>http://www.midshiprunabout.org/mk1/sway-bar-end-links-replacement/#comments</comments>
		<pubDate>Sat, 12 Oct 2002 18:00:41 +0000</pubDate>
		<dc:creator>Darkday</dc:creator>
				<category><![CDATA[MK1]]></category>
		<category><![CDATA[MK1 MR2 Write-ups]]></category>
		<category><![CDATA[Sources]]></category>
		<category><![CDATA[Suspension & Bracing]]></category>
		<category><![CDATA[adjust]]></category>
		<category><![CDATA[CEL]]></category>
		<category><![CDATA[install]]></category>
		<category><![CDATA[remove]]></category>
		<category><![CDATA[replacement]]></category>
		<category><![CDATA[sway]]></category>

		<guid isPermaLink="false">http://www.midshiprunabout.org/?p=703</guid>
		<description><![CDATA[      Here&#8217;s an easy fix for some possible rattling problems in the front suspension. Takes about 10 minutes to install these bad boys. Takes longer to jack the car up than it does to put these on. It takes a 14mm socket and wrench to remove the stock ones, and two 17mm (or [...]]]></description>
			<content:encoded><![CDATA[<td height="798" valign="top"> </td>
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<td width="100%" valign="top">Here&#8217;s an easy fix for some possible rattling problems in the front suspension. Takes about 10 minutes to install these bad boys. Takes longer to jack the car up than it does to put these on. It takes a 14mm socket and wrench to remove the stock ones, and two 17mm (or 11/16&#8243;) wrenches to install the new adjustable end links that I purchased from <a href="http://www.twosrus.com/">Twos-R-Us</a>. I <em>STRONGLY</em> recommend using a set of ratcheting wrenches for this.Comparison between the stock end links and the new Twos-R-Us ones:<a href="javascript:newwin('compare.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/1ce6111245e129b241b0d970db0f3680.jpg" border="0" alt="" width="200" height="181" /></a> 1) Removing the old links is very straightforward, just remove the two nuts.</p>
<p>2) Installing the new end links is a bit tricky in how everything goes on. You will need to reuse the L shaped spacers from the old end links. Here&#8217;s how you go about positioning the washers and spacers.</p>
<p>At the top mounting bracket, starting from the inside fender well it goes: bolt, bracket &#8216;box&#8217;, spacer, washer, washer, joint, nut (ie, the joint is inside the mounting bracket &#8216;box&#8217;). At the bottom mount point use both washers and the spacer next to each other. Below are pics of stock vs. new install:</p>
<p><a href="javascript:newwin('frontrightstock.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/27208b9b5dca504ae4bace0c04fcd5e6.jpg" border="0" alt="" width="200" height="302" /></a> <a href="javascript:newwin('frontrightnew.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/73d0693daf8507690155468a8313181e.jpg" border="0" alt="" width="200" height="302" /></a></p>
<p> </p>
<p>Here&#8217;s just another view looking up from the ground:</p>
<p><a href="javascript:newwin('lookingupstock.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/518d5d4bbc93416225b007367eb092fe.jpg" border="0" alt="" width="200" height="133" /></a> <a href="javascript:newwin('lookinguprightnew.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/e75362e954bf06cf35d8a13d26e39ba8.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p> </p>
<p>If you&#8217;d like to purchase a set of these, goto <a href="http://www.twosrus.com/">TwosRUs.com</a>. New stock end links are outrageously priced at any Toyota dealer.</p>
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		</item>
		<item>
		<title>Rear Strut Replacement</title>
		<link>http://www.midshiprunabout.org/mk1/rear-strut-replacement/</link>
		<comments>http://www.midshiprunabout.org/mk1/rear-strut-replacement/#comments</comments>
		<pubDate>Sat, 12 Oct 2002 18:00:18 +0000</pubDate>
		<dc:creator>Darkday</dc:creator>
				<category><![CDATA[MK1]]></category>
		<category><![CDATA[MK1 MR2 Write-ups]]></category>
		<category><![CDATA[Sources]]></category>
		<category><![CDATA[Suspension & Bracing]]></category>
		<category><![CDATA[adjust]]></category>
		<category><![CDATA[install]]></category>
		<category><![CDATA[removal]]></category>
		<category><![CDATA[remove]]></category>
		<category><![CDATA[spring]]></category>
		<category><![CDATA[springs]]></category>
		<category><![CDATA[strut]]></category>
		<category><![CDATA[sway]]></category>

		<guid isPermaLink="false">http://www.midshiprunabout.org/?p=701</guid>
		<description><![CDATA[Tools needed:

    * Various sockets, wrenches, pliers &#38; ratchet
    * Cheater bar for those stubborn nuts &#38; bolts
    * Bench Vice
    * Monkey wrench or large channel locks
    * Dremel tool (maybe, see step 6)
    * Spring insulators x2
    * Bumpstops x2]]></description>
			<content:encoded><![CDATA[<div>
<p align="left">Tools needed:</p>
</div>
<ul>
<li>Various sockets, wrenches, pliers &amp; ratchet</li>
<li>Cheater bar for those stubborn nuts &amp; bolts</li>
<li>Bench Vice</li>
<li>Monkey wrench or large channel locks</li>
<li>Dremel tool (maybe, see step 6)</li>
<li>Spring insulators x2</li>
<li>Bumpstops x2</li>
</ul>
<p><em>Rear Removal</em></p>
<p>1) Remove the 3 screws holding the decklid side panel.</p>
<p><a href="javascript:newwin('0decklid.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/f5853cf52d576be7b75d2d26d7c95a14.jpg" border="0" alt="" width="200" height="141" /></a></p>
<p>2) Loosen the 19mm strut bolt (green) and the three 12mm strut top bolts (red). Do not remove.</p>
<p><a href="javascript:newwin('1struttop.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/3104cb38bb5ad181987fa660b91ab590.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p>3) Raise and support the rear of the car on jack stands.</p>
<p>4) Remove the rear wheel.</p>
<p>5) Remove the clip holding the brake line to the strut bracket.</p>
<p><a href="javascript:newwin('../fronts/1brakeline2.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/ab123d916dc86ec957d8aae9afe02f20.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p>6) Push the line up and then bend the bracket to open up space to remove the brakeline from the bracket. You may need a dremel tool to cut a line into the bracket.</p>
<p><a href="javascript:newwin('../fronts/1brakeline3.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/48d7f09be23283b680f6efd6e68cedb9.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p>7) Remove the sway bar end link from the strut assembly. 14mm nut.</p>
<p><a href="javascript:newwin('2endlink.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/effe9ceaaeec130a739baeee3b206b6e.jpg" border="0" alt="" width="200" height="172" /></a></p>
<p> <img src='http://www.midshiprunabout.org/wp-includes/images/smilies/icon_cool.gif' alt='8)' class='wp-smiley' /> Mark the camber position on the axle carrier. Then remove the two 19mm bolts/nuts holding the strut assembly to the axle carrier.</p>
<p><a href="javascript:newwin('2camber.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/824e610a3f91d27029d537b5f271e963.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p>9) Remove the three 12mm bolts (red) from the strut top.</p>
<p><a href="javascript:newwin('1struttop.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/3104cb38bb5ad181987fa660b91ab590.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p>10) May take some working of the strut assembly and axle carrier, but eventually you can wiggle the strut assembly loose and can remove it from the vehicle.</p>
<p><a href="javascript:newwin('9strutout.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/fa56b75c36438576680d9afc6e1fe719.jpg" border="0" alt="" width="200" height="395" /></a></p>
<p>11) Remove the 19mm bolt holding the strut to the strut top. I did not need a spring compressor for the rear. However, to be safe, use one.</p>
<p><a href="javascript:newwin('9strutbolt.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/2a5a6faa8ab54d249a8cfcfe67d7c5d8.jpg" border="0" alt="" width="200" height="176" /></a></p>
<p>12) Remove the strut top, spring and bumpstop.</p>
<p>13) Place the strut assembly in a vice, and then using a pipe wrench or channel locks remove the gland nut. The insert should then pull right out. Be careful of some oil within the strut assembly.</p>
<p><a href="javascript:newwin('9gland.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/f185bfeceff5e6ab3b609a7fda7a86a3.jpg" border="0" alt="" width="200" height="302" /></a></p>
<p>14) Here&#8217;s the parts contained within the strut assembly.</p>
<p><a href="javascript:newwin('partsstrut.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/8f7b8dd2a79429dd860fc89a88154dda.jpg" border="0" alt="" width="200" height="246" /></a></p>
<p align="left"><em>Installation</em></p>
<p align="left">1) Place the new strut insert inside the assembly.</p>
<p align="left"><a href="javascript:newwin('11insert.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/9f81c01ca145c917b5687a61095f5fe7.jpg" border="0" alt="" width="200" height="302" /></a></p>
<p align="left">
<p align="left">2) Pour some coolant or oil in the assembly to provide a bath for the insert. Helps dissipate heat.</p>
<p align="left"><a href="javascript:newwin('12coolant.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/1eea65e722db871ffb4b4a6944e182bf.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">
<p align="left">3) Insert the new gland nut and tighten it down to the spec provided by your new inserts. You also need to measure the distance between the gland nut and the strut assembly (the exposed threads). If not within spec you will need to use a spacer. FYI, my Tokico Illuminas did not need any spacers.</p>
<p align="left"><a href="javascript:newwin('13glandnut.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/3463b822aa603d0cb077cddbc06acebc.jpg" border="0" alt="" width="200" height="302" /></a></p>
<p align="left">
<p align="left">4) Slide new (or old if it&#8217;s in good shape) bumpstop onto the shaft of the insert. Notice I cut the top off the bumpstop, as I am using ST springs.</p>
<p align="left"><a href="javascript:newwin('14bump.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/b511928f71c664136c8ae6bcbe725c7e.jpg" border="0" alt="" width="200" height="359" /></a></p>
<p align="left">
<p align="left">5) Insert new spring insulator.</p>
<p align="left"><a href="javascript:newwin('15insulator.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/0c9d2b9287aeab2854f58119c476f1c2.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">
<p align="left">6) Position the spring into the assembly, making sure that it is positioned correctly in the insulator.</p>
<p align="left"><a href="javascript:newwin('16spring.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/2f3797d1f3868785bbb640c22d4842cd.jpg" border="0" alt="" width="200" height="424" /></a></p>
<p align="left">
<p align="left">7) Insert strut top and tighten down with new 19mm bolt provided with the inserts. Make sure the strut top is aligned the proper way relative to the strut assembly. Consult the BGB or Haynes. (The &#8216;point&#8217; in the triangle of the strut top should point toward the outside of the vehicle.)</p>
<p align="left"><a href="javascript:newwin('17struttop.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/aa48542b59c30b4d0522b54bb271f91a.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">
<p align="left"> <img src='http://www.midshiprunabout.org/wp-includes/images/smilies/icon_cool.gif' alt='8)' class='wp-smiley' /> Also, make sure the top of the strut insert is properly aligned with the bottom of the strut top. I ended up having to wait till I installed the assemblies in the car, before I was able to tighten the strut top bolt all the way to spec. The insert kept turning, and I didn&#8217;t want to grab the shaft with a pair of pliers. That would have been a bad thing.</p>
<p align="left"><a href="javascript:newwin('17struttop2.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/7adce5321b7c84add5e489f56408c1ba.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">
<p align="left">9) Here&#8217;s the two assemblies ready to go back into the car.</p>
<p align="left"><a href="javascript:newwin('18assembly.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/381f8d1400bd3fede8920697f6aaa82c.jpg" border="0" alt="" width="200" height="343" /></a></p>
<p align="left">
<p align="left">10) Attach the one end of the end-link to the strut assembly, lot easier than doing it with the strut assembly in the car.</p>
<p align="left"><a href="javascript:newwin('19endlink.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/43cece612f25a430a09ef4f01f762a1a.jpg" border="0" alt="" width="200" height="301" /></a></p>
<p align="left">11) Insert the strut assemblies back into the car, top first. Hand-tighten the three 12mm bolts to hold the assembly in place.</p>
<p align="left"><a href="javascript:newwin('20struttop.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/6c6690284b2082f49f62e58b97dbdd31.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">
<p align="left">12) Set the camber adjuster back to where you marked it, and then wiggle the axle carrier back into the strut assembly.</p>
<p align="left"><a href="javascript:newwin('P1003229.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/289b3a72d4735956b57c685f97292098.jpg" border="0" alt="" width="200" height="301" /></a><a href="javascript:newwin('20camber.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/d8287387ce8ef30d12308ba843a23253.jpg" border="0" alt="" width="200" height="302" /></a></p>
<p align="left">
<p align="left">13) Insert and tighten the 17mm bolts into the assembly and axle carrier. Also attach the other end of the end links to the sway bar.</p>
<p align="left"><a href="javascript:newwin('21axlebolts.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/bb9bf2220c8ca35a59307e77ed6e9b16.jpg" border="0" alt="" width="200" height="301" /></a></p>
<p align="left">
<p align="left">14) Use a jack to raise the axle carrier up, to compress the spring.</p>
<p align="left"><a href="javascript:newwin('22compress.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/bef262e0dbf3edd6830f30c0aaacf528.jpg" border="0" alt="" width="200" height="230" /></a></p>
<p align="left">
<p align="left">15) This will allow you to easily tighten the three 12mm strut top bolts (red). Also, if you weren&#8217;t able to align the strut insert ino the bottom of the strut top, you can do that at this time. Tighten the 19mm bolt (green) down to spec.</p>
<p align="left"><a href="javascript:newwin('23struttop2.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/3e461b4786f1c1b7f2d43e017d4c326b.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">
<p align="left">16) Mount wheel &amp; lower vehicle.</p>
]]></content:encoded>
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		</item>
		<item>
		<title>Engine Drop</title>
		<link>http://www.midshiprunabout.org/mk2/engine-drop/</link>
		<comments>http://www.midshiprunabout.org/mk2/engine-drop/#comments</comments>
		<pubDate>Tue, 01 Oct 2002 19:31:27 +0000</pubDate>
		<dc:creator>Darkday</dc:creator>
				<category><![CDATA[3S-GTE]]></category>
		<category><![CDATA[Engines]]></category>
		<category><![CDATA[MK2]]></category>
		<category><![CDATA[MKII MR2 Mod Project]]></category>
		<category><![CDATA[Sources]]></category>
		<category><![CDATA[adjust]]></category>
		<category><![CDATA[drop]]></category>
		<category><![CDATA[engine]]></category>
		<category><![CDATA[install]]></category>
		<category><![CDATA[remove]]></category>
		<category><![CDATA[sway]]></category>
		<category><![CDATA[swaybar]]></category>

		<guid isPermaLink="false">http://www.midshiprunabout.org/?p=967</guid>
		<description><![CDATA[This part of the engine drop process is a little more intensive than the drop prep. From here on out, it&#8217;s helpful to have friend to lend a hand. As always, be sure to have the proper tools for the job. If you need something, go to a store and get it. Be very careful [...]]]></description>
			<content:encoded><![CDATA[<p>This part of the engine drop process is a little more intensive than the drop prep. From here on out, it&#8217;s helpful to have friend to lend a hand. As always, be sure to have the proper tools for the job. If you need something, go to a store and get it. Be very careful supporting the car. A good jack, and set of jackstands are a must.</p>
<p><strong>1.</strong>Those are 2 2&#215;12 boards 2.5 feet long. When raising the car up and down, it rolls back and forth. The more level the car when doing the actual drop the easier to get it out. Thanks to Carl Crawford for this idea.</p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/677c4758193e2a1ab24811ae9cfa5f31.jpg" alt="" /><br />
Wheels under the car when possible are a good idea in case something really bad happens. This is a good time to use jack stands under the rear of the car (in front of the rear wheels, not pictured).</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/c5d76ff8482cd831bd0e7720db846ca2.jpg" alt="" /><br />
<strong>2.</strong> Time to remove the axles. This will involve many steps. First, set the parking brake, and take the rear wheels off.</p>
<p><strong>A:</strong> Take the cotter pins and axle end caps off.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/734602af5f95b7aa54e811697eaa3ca0.jpg" alt="" /><br />
Parking brake still on right? It&#8217;s 32mm socket and breaker bar time. Jeez.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/80c2ce51c7524ed1a8a83a089b0ccb9b.jpg" alt="" /><br />
This might help so the socket doesn&#8217;t slip off like it did on me multiple times. The pressure from the jack keeps the socket on the bolt where it would normally want to torque/twist off.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/cd30be9744d9bab273bbc6af52bfe0df.jpg" alt="" /><br />
<strong>B:</strong> OPTIONALLY Remove the rear brakes. You do not have to do this if you are not changing your brakes out. I was putting 93 style brakes on, so now was a good time. Skip to C: if you do not need to do this.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/30ae7439c062b6b4a0d9ad0f5327ed09.jpg" alt="" /><br />
This is a little trick to get more leverage out of your wrenches I learned from a local MR2-NW guy, Jay Atienza. Apparently he learned it in the Air Force. It&#8217;s probably common knowledge???</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/c215654e0ad8148d7d1c308b5bf843b7.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/8bc07bc34330f36c323089bbfa561d74.jpg" alt="" /><br />
Bolt removed.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/eca3dea8f0c40e6414da4e3d1ac952ea.jpg" alt="" /><br />
Lift the caliper up, and push it towards the engine to remove from the bracket.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/9287df1b747b70b0fdd29c83b48ffe2d.jpg" alt="" /><br />
It pushes straight off but you might have to do a little twisting to get there.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/bd7561c4c783d082c5091aebef578721.jpg" alt="" /><br />
Remove the rear brake bracket. 2 bolts.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/61f80ef7797655198aef94c8706b944e.jpg" alt="" /><br />
Remove the discs, the first bolt you took off the calipers can be screwed into the two small holes to get the disc to pop off the assembly if necessary, see pic&#8230;</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/a73d797fd7a855e4d4774e97ca628f5c.jpg" alt="" /><br />
<strong>C:</strong> Disconnect sway bar from the end links. 14mm wrench and hex wrench.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/4336c0cb290a3013f108fd0cc765bec5.jpg" alt="" /><br />
<strong>D:</strong> Disconnect balljoint from lower suspension arm. 2 17mm bolts.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/a13acc544218147bdbb75dca4916ca5a.jpg" alt="" /><br />
<strong>E:</strong> Disconnect adjustment arm from brake assembly.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/c4b4cc3781f03c7f4a5b183d0552ad6f.jpg" alt="" /><br />
<strong>F:</strong> Pop axles through the brake assembly. Use a piece of wood and hammer to hit the axles straight towards the engine. This may take a lot of hits, keep at it, it will free up, and pop through. <strong>G:</strong> Remove right hand (passenger) axle. There are a few ways to do this, the one I used was to remove the axle carrier and just pull the axle out. This first pic is looking through the crossmember at the back of the engine. From below, remove the following</p>
<p>1: Two carrier bolts (removed already)</p>
<p>2: Support brackets nut (removed already)</p>
<p>3: Short support bracket end bolt</p>
<p>4: Long support bracket end bolt</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/8cf05da6151bb9d1a06612979c6fc62d.jpg" alt="" /></p>
<p> <br />
Now, once the bracket is loose (pop it off the block with a screwdriver so it&#8217;s free) just pull on the entire axle assembly, and it will dance out of the tranny.</p>
<p>Here&#8217;s the whole thing. I think this way is much easier than the BGB way. Thanks to Shane Craddock for the idea on this.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/10cc2747ae8c232bcc6e38334b66f68d.jpg" alt="" /><br />
<strong>H:</strong> Unbolt rear motor mount through bolt.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/c4441575df74ea4a7303efb3a5216851.jpg" alt="" /><br />
<strong>I:</strong> If the car has ABS, detatch ABS line from the crossmember. 1 10mm bolt on each side. Also, be careful to move the ABS line above the swaybar, or you might damage it when you drop the crossmember.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/f963d5a20325b0b4ef1f768b36cbd70a.jpg" alt="" /><br />
<strong>J:</strong> Unbolt assembly arm from car body.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/a47f1bc8ceecc1741cbd45dd4d8677c6.jpg" alt="" /><br />
The left arrow points to a crossmember bolt that&#8217;s coming up next. The arrow on the right shows you a better shot of the assembly arm.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/d92b2aa6858e77159e57b3a04bbc8442.jpg" alt="" /><br />
<strong>K:</strong> Time to drop the crossmember. Break the bolts loose, but do not take them out yet.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/17ff8331826494d6ebbb798ce4a5a077.jpg" alt="" /><br />
Now is a good time to get another person to help, or use a jack to support the crossmember. Undo the four bolts the rest of the way. Lower the crossmember and pull it out.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/9f7f764eb079e41ca5900a00fdae2116.jpg" alt="" /><br />
<strong>3:</strong> Here&#8217;s two pics showing you what you should have&#8230;</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/f63ae933d52e43764d4210069788fd03.jpg" alt="" /><br />
That&#8217;s right, we&#8217;re leaving the drivers side axle attatched during the drop. We&#8217;ll get it out later.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/c4cfcfd99a9a214d44479a3aec1e5bca.jpg" alt="" /></p>
<p><strong>Get ready to drop</strong></p>
<p>I got this 1,000 lb capacity furniture dolly from Home Depot for $19.95. The oil pan should sit on the right side, and the tranny has two spots that will sit on the left side. With just these three spots, the engine will be balanced. Get the engine hoist hooked up (you&#8217;re probably going to need a load balancer in between the hoist and the engine to keep the sides even).</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/f9c010b44da89892324944f524395b27.jpg" alt="" /><br />
Another view. Notice the blue slave cylinder hanging (we&#8217;ll remove it in a minute). Be sure to support it so that the hoses are not being stressed.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/e15cf9529c894244aaa72e6b937f12e7.jpg" alt="" /><br />
<strong>4. Remove Slave Cylinder and Front Motor Mount through bolt and Tranny side of the motor mount</strong></p>
<p>Time to get the slave cylinder off the tranny otherwise you&#8217;ll have to cut the lines which would not make things any easier on you later.</p>
<p>The Slave Cylinder can be challenging to remove and install. It&#8217;s hard to see the bolts, and to reach them.<br />
There are only 4 bolts to worry about. In the past I&#8217;ve always seen people (myself included) undoing most of the pictured bolts just because you can&#8217;t see what&#8217;s holding it on from above or below very well. The top two just hold it down to the tranny. The bottom two sandwich it to the front motor mount and the tranny. The motor mount is not pictured in this pic.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/737d6703702b8eea098f07114f80ea52.jpg" alt="" /><br />
The next few pics are of an install, but will still be helpful, just do the reverse. Under the car, lining up that bolt hole on the right to make things easier.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/2d5525e05ac42ca764061c34a17ef9fa.jpg" alt="" /><br />
First step to installing it, temporarily mount the two lower bolts without the engine mount installed.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/62da44499f7ca1147181b21b7cc45b17.jpg" alt="" /><br />
Here you can see the upper bolt on the drivers side being tightened down with a small wrench and small socket. This is to give you an idea where the bolt is.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/755149dee5442c19c2c534ba7d9d7a48.jpg" alt="" /><br />
Same as above.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/bc461f7219b1325c09c34596fb809dff.jpg" alt="" /><br />
Another pic of that bolt.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/1ccf779c2800f7da84dc8c5cf9c87af6.jpg" alt="" /><br />
Here&#8217;s the upper passenger side bolt being tightened down. Notice the longer socket than the drivers side bolt.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/2c1540c7f7496b48fd9dc3dafd28f11d.jpg" alt="" /><br />
Another angle of the passenger side bolt.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/be0bbb2c65bc3b06fedb784e597bf9d0.jpg" alt="" /><br />
Finally, remove the lower two bolts which were loosely on there, and put the motor mount on, then re-install the two lower bolts.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/d797d33fa637846de5e864836be0d041.jpg" alt="" /><br />
Remove the through bolt for the front motor mount.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/da60bc4b63a7aaca9a5fc9ea385afd17.jpg" alt="" /><br />
On the left, the through bolt is removed, and on the right in the tranny side of the motor mount there are two bolts that due to lack of space must be undone with a wrench. The reason to pull these off is because they are holding the slave cylinder to the tranny.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/f282b19d8098d9cdd472b7c4198bb3fb.jpg" alt="" /><br />
<strong>5. Remove drivers side motor mount bolts</strong></p>
<p>From below, these bolts hold the tranny to the tranny side of the motor mount.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/4a8dd5df760092295a492752bbd1ff98.jpg" alt="" /><br />
Can&#8217;t remember what this one was???????</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/be27614f100d84c0faaa29b1b32974c9.jpg" alt="" /><br />
The left two arrows point to the top view of the bolts we saw from below two pictures ago. The bolts on the right hold a stay bar, and a mount for the speedo cable.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/d032ea931ba0efaa04802bfb8955c26f.jpg" alt="" /><br />
Another view with bolts loose.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/ac71b90f14838c59c530e14e80287ce7.jpg" alt="" /><br />
<strong>6. Remove passenger side mount completely</strong></p>
<p>Now we&#8217;re attacking the passenger side motor mount. We ended up undoing all 5 bolts.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/f0da55b6354ec925b0236c25f8fb050b.jpg" alt="" /><br />
Here&#8217;s are some more shots to show you what needs to come off.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/e02608aa76d7ad9ba90042d1b5c3b799.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/d729789f56bc9302ab29ed632aeeb06b.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/4083afc237072c272901643a11b6c805.jpg" alt="" /><br />
Start with the two bottom nuts (easily accessed from below with a long extension). Then the three top bolts.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/5cf530cd08dd014adfb29badfd622041.jpg" alt="" /><br />
Finally the through bolt (which can come out even with the intercooler in place).</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/e3225e847aad7e1300c1a906fa9f51a9.jpg" alt="" /><br />
<strong>7. Dropping the engine</strong></p>
<p>Then, just slowly lower the engine. If it gets caught up somewhere, raise it back up a little, and see what the problem is. Take care of the problem <img src='http://www.midshiprunabout.org/wp-includes/images/smilies/icon_smile.gif' alt=':)' class='wp-smiley' /> . We had to shake the chains a bit to swing the engine around and get it unstuck from this and that. Also, be sure you&#8217;re clearing the AC compressor if you have one.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/aa5f39529a55e857b9f6869b3446c417.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/7ba2803c4f422bfb6ad48db3a13165f0.jpg" alt="" /><br />
Here&#8217;s some shots to help show the balance points.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/17af510e5053cbdefd928d70417cd97b.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/0ef5b56e89b95d963f9be8be6b228634.jpg" alt="" /><br />
Once the engine is down, you may have to raise the car up to get it out. To do this safely, get a good thick chain that the rear crossmember bolts will slide through, hook it so that it goes bolt through chain into rear crossmember hole &#8211; chain goes to hoist up top &#8211; chain goes to bolt on other side rear crossmember hole. Then use a towel or some old carpet to keep the paint from getting scratched by the chain, and raise the car up slowly. Watch what the front wheels are doing (rolling backwards) don&#8217;t let them fall off the boards (if you used them). You want the front wheels free so that the hoist isn&#8217;t pulling on the car enough to cause it to jump forward when you lower onto the jackstands. Raise the jackstands up to the new height, then lower the car down to the jackstands&#8230;. (Thanks Carl Crawford for the idea). Now hopefully you have a nice dolly to make this easier, pull the engine on out.</p>
<h2>Ahhh, wasn&#8217;t that easy?</h2>
<p>Now you could leave it on the dolly (or whatever you lowered it onto) or you could put it on a stand. To get it on a stand you have pull the tranny, pressure plate, and flywheel (well, you could leave the flywheel on, but why would you want to?). Then you gotta get some bigger bolts to hold the block to the stand. This will be covered a little on the tear down page.</p>
]]></content:encoded>
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		</item>
		<item>
		<title>Clutch Install</title>
		<link>http://www.midshiprunabout.org/mk2/clutch-install/</link>
		<comments>http://www.midshiprunabout.org/mk2/clutch-install/#comments</comments>
		<pubDate>Thu, 08 Aug 2002 19:05:26 +0000</pubDate>
		<dc:creator>Darkday</dc:creator>
				<category><![CDATA[Clutch]]></category>
		<category><![CDATA[MK2]]></category>
		<category><![CDATA[MKII MR2 Mod Project]]></category>
		<category><![CDATA[Sources]]></category>
		<category><![CDATA[adjust]]></category>
		<category><![CDATA[cleaning]]></category>
		<category><![CDATA[drain]]></category>
		<category><![CDATA[drop]]></category>
		<category><![CDATA[engine]]></category>
		<category><![CDATA[install]]></category>
		<category><![CDATA[remove]]></category>
		<category><![CDATA[strut]]></category>
		<category><![CDATA[sway]]></category>
		<category><![CDATA[swaybar]]></category>
		<category><![CDATA[transmission]]></category>

		<guid isPermaLink="false">http://www.midshiprunabout.org/?p=960</guid>
		<description><![CDATA[This article is a mish mash of several other articles, and many clutch installs. I put this here to help someone perform their first clutch job, and is not intended to replace the BGB. If something I&#8217;ve shown differs from the BGB, go with the BGB instructions. Remove the Starter. There are some electrical connectors [...]]]></description>
			<content:encoded><![CDATA[<p>This article is a mish mash of several other articles, and many clutch installs. I put this here to help someone perform their first clutch job, and is not intended to replace the BGB. If something I&#8217;ve shown differs from the BGB, go with the BGB instructions.</p>
<p>Remove the Starter. There are some electrical connectors usually covered by a black plastic cover.</p>
<p>Be sure to have your battery disconnected first. The black box covers 2 of the wires. Pop it off.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/2cce83544dfed49c7ff39872eef33fc0.jpg" alt="" /><br />
Use the 14mm on that bad boy.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/0f91db6065df8169489c4c52fa443058.jpg" alt="" /><br />
Pull the two wires off, and put the nut back on, then replace the black box so you don&#8217;t lose them.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/a7a4b353088ee41c74dca1f80308ab14.jpg" alt="" /><br />
There is one connector to the passenger side of the black box. Unclip that little guy.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/f92054996208e0f64f4f4eec4546d83d.jpg" alt="" /><br />
Finally, there are two large bolts connecting the starter body to the transmission. These bolts are close to the tranny, and not the skinny ones easily visible at the end of the starter. Unbolt them with a socket and medium extension. Pull the starter out of the tranny, and set it down somewhere without damaging the teeth on the gear.<br />
Disconnect the backup light switch (gray electrical connector on top of the tranny), ground cables (multiple, don&#8217;t worry if you can&#8217;t find them at this point, you will definitely find them when you start to drop the tranny down), and Speedo cable or Speed Sensor from the tranny.</p>
<p>Here&#8217;s a picture of the 91 speedo sensor. 10mm bolt holding it to the tranny at the bottom right.<br />
<img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/312e0bc1e4f54ea5fb984a70927808d2.jpg" alt="" /></p>
<p> </p>
<p>Remove the rear wheels and raise the car. Place the wheels under the car for safety. You want to support it under the body in front of the rear wheels with jack stands. Note: Ignore the stand in the middle in this picture.<br />
<img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/87f4fc766a2a7d50c1427310661065da.jpg" alt="" /><br />
Remove the plastic undertray from below the car. 5 10mm bolts.<br />
Drain the tranny fluid.<br />
<img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/4dd8f35ffa22f186f6831d9bd2bb7300.jpg" alt="" /><br />
Push the axles through the axle carriers. This will involve many steps. First, set the parking brake, and take the rear wheels off.</p>
<p><strong>A:</strong> Take the cotter pins and axle end caps off.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/734602af5f95b7aa54e811697eaa3ca0.jpg" alt="" /><br />
Parking brake still on right? It&#8217;s 32mm socket and breaker bar time. Jeez.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/80c2ce51c7524ed1a8a83a089b0ccb9b.jpg" alt="" /><br />
This might help so the socket doesn&#8217;t slip off like it did on me multiple times. The pressure from the jack keeps the socket on the bolt where it would normally want to torque/twist off.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/cd30be9744d9bab273bbc6af52bfe0df.jpg" alt="" /><br />
Remove the discs with a 10mm bolt screwed into the two small holes to get the disc to pop off the assembly if necessary, see pic&#8230;</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/a73d797fd7a855e4d4774e97ca628f5c.jpg" alt="" /><br />
<strong>C:</strong> Disconnect sway bar from the end links. 14mm wrench and hex wrench.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/4336c0cb290a3013f108fd0cc765bec5.jpg" alt="" /><br />
<strong>D:</strong> Disconnect balljoint from lower suspension arm. 2 17mm bolts.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/a13acc544218147bdbb75dca4916ca5a.jpg" alt="" /><br />
<strong>E:</strong> Disconnect adjustment arm from brake assembly.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/c4b4cc3781f03c7f4a5b183d0552ad6f.jpg" alt="" /><br />
Pop axles through the brake assembly. Before you do this you will have to undo the two strut bolts that connect the strut to the axle carrier (19mm). Use a piece of wood and hammer to hit the axles straight towards the engine. This may take a lot of hits, keep at it, it will free up, and pop through.</p>
<p>They should come out of the carriers and look like this</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/20b98b1962223fc1f54e2e7e40f82b5c.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/bbb65409915898e5f190c299de62e67e.jpg" alt="" /><br />
Remove right hand (passenger) axle only. There are a few ways to do this, the one I used was to remove the axle carrier and just pull the axle out. This first pic is looking through the crossmember at the back of the engine. From below, remove the following</p>
<p>1: Two carrier bolts (removed already)</p>
<p>2: Support brackets nut (removed already)</p>
<p>3: Short support bracket end bolt</p>
<p>4: Long support bracket end bolt</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/8cf05da6151bb9d1a06612979c6fc62d.jpg" alt="" /></p>
<p> <br />
Now, once the bracket is loose (pop it off the block with a screwdriver so it&#8217;s free) just pull on the entire axle assembly, and it will dance out of the tranny.</p>
<p>Here&#8217;s the whole thing. I think this way is much easier than the BGB way. Thanks to Shane Craddock for the idea on this.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/10cc2747ae8c232bcc6e38334b66f68d.jpg" alt="" /><br />
Disconnect the tranny control cables.</p>
<p>The starter (red circle) should give you a reference for where these are.. Pop the 2 clips off with a screwdriver or pliers, pull the cables off, and put back the washers and clips. One cable has 1 washer, and the other has 2, don&#8217;t mix them up.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/d1f14efbf5fdcde6d70cd4f6acaa066d.jpg" alt="" /><br />
Now, get under the car, and pop these two mount clips off the cables with a screw driver and hammer. They pop straight up and off.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/1b1b3d57a2616026db794e3920943ea5.jpg" alt="" /><br />
Then push the cables out of the mounts so that they are free floating.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/a24827633538909fecf20631b2ba970e.jpg" alt="" /><br />
Here&#8217;s another shot of a clip partially off.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/8eb4aa62da2d77be47d85636bd7a6432.jpg" alt="" /><br />
Here they are disconnected from below.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/390aa0a494dba2b5ccba69ca06d3c578.jpg" alt="" /><br />
Remove Exhaust system.</p>
<p>Aftermarket systems are much easier than stock. You may want to use some PB Blaster on all of the bolts a day before hand to make your life easier. If you strip out a stud/nut/bolt, be prepared to drill it out. Notice I previously drilled out the stock studs, and used nuts and bolts instead.</p>
<p>3 on the cat.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/ab39b9e651da9f5133d3e1e234f16415.jpg" alt="" /><br />
2 on the rear b-pipe with the Greddy Power Extreme system.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/d772c061c9a1306eeb58646317f5e6db.jpg" alt="" /><br />
The rest of the pics show the 3 hanger locations.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/bbb318fbbb9e3df703a5cc0e3249ff3e.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/3cc8701b93c7b9304e895e66ec920ac9.jpg" alt="" /></p>
<p> <br />
<strong>Remove Slave Cylinder and Front Motor Mount through bolt and Tranny side of the motor mount</strong></p>
<p>Time to get the slave cylinder off the tranny otherwise you&#8217;ll have to cut the lines which would not make things any easier on you later.</p>
<p>The Slave Cylinder can be challenging to remove and install. It&#8217;s hard to see the bolts, and to reach them.<br />
There are only 4 bolts to worry about. In the past I&#8217;ve always seen people (myself included) undoing most of the pictured bolts just because you can&#8217;t see what&#8217;s holding it on from above or below very well. The top two just hold it down to the tranny. The bottom two sandwich it to the front motor mount and the tranny. The motor mount is not pictured in this pic.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/737d6703702b8eea098f07114f80ea52.jpg" alt="" /><br />
The next few pics are of an install, but will still be helpful, just do the reverse. Under the car, lining up that bolt hole on the right to make things easier.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/2d5525e05ac42ca764061c34a17ef9fa.jpg" alt="" /><br />
First step to installing it, temporarily mount the two lower bolts without the engine mount installed.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/62da44499f7ca1147181b21b7cc45b17.jpg" alt="" /><br />
Here you can see the upper bolt on the drivers side being tightened down with a small wrench and small socket. This is to give you an idea where the bolt is.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/755149dee5442c19c2c534ba7d9d7a48.jpg" alt="" /><br />
Same as above.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/bc461f7219b1325c09c34596fb809dff.jpg" alt="" /><br />
Another pic of that bolt.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/1ccf779c2800f7da84dc8c5cf9c87af6.jpg" alt="" /><br />
Here&#8217;s the upper passenger side bolt being tightened down. Notice the longer socket than the drivers side bolt.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/2c1540c7f7496b48fd9dc3dafd28f11d.jpg" alt="" /><br />
Another angle of the passenger side bolt.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/be0bbb2c65bc3b06fedb784e597bf9d0.jpg" alt="" /><br />
Finally, remove the lower two bolts which were loosely on there, and put the motor mount on, then re-install the two lower bolts.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/d797d33fa637846de5e864836be0d041.jpg" alt="" /><br />
At this point it&#8217;s a good idea to use a jackstand and a 2&#215;4 to support the engine. Put the 2&#215;4 under the low part of oil pan, not the transmission. We want to keep the engine where it is so we can remove the motor mounts safely. Later it may be necessary to raise and lower the engine to get the transmission on and off. Keep that in mind and allow yourself space for a jack.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/b92dbf6d4fd5eefe0023702472e5d7d3.jpg" alt="" /><br />
Remove the through bolt for the front motor mount.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/da60bc4b63a7aaca9a5fc9ea385afd17.jpg" alt="" /><br />
On the left, the through bolt is removed, and on the right in the tranny side of the motor mount there are two bolts that due to lack of space must be undone with a wrench. The reason to pull these off is because they are holding the slave cylinder to the tranny.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/f282b19d8098d9cdd472b7c4198bb3fb.jpg" alt="" /><br />
Unbolt rear motor mount through bolt.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/c4441575df74ea4a7303efb3a5216851.jpg" alt="" /><br />
<strong>I:</strong> If the car has ABS, detatch ABS line from the crossmember. 1 10mm bolt on each side. Also, be careful to move the ABS line above the swaybar, or you might damage it when you drop the crossmember.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/f963d5a20325b0b4ef1f768b36cbd70a.jpg" alt="" /><br />
<strong>J:</strong> Unbolt assembly arm from car body.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/a47f1bc8ceecc1741cbd45dd4d8677c6.jpg" alt="" /><br />
The left arrow points to a crossmember bolt that&#8217;s coming up next. The arrow on the right shows you a better shot of the assembly arm.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/d92b2aa6858e77159e57b3a04bbc8442.jpg" alt="" /><br />
<strong>K:</strong> Time to drop the crossmember. Break the bolts loose, but do not take them out yet.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/17ff8331826494d6ebbb798ce4a5a077.jpg" alt="" /><br />
Now is a good time to get another person to help, or use a jack to support the crossmember. Undo the four bolts the rest of the way. Lower the crossmember and pull it out.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/9f7f764eb079e41ca5900a00fdae2116.jpg" alt="" /><br />
<strong>Remove drivers side motor mount bolts</strong></p>
<p>From below, these bolts hold the tranny to the tranny side of the motor mount.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/4a8dd5df760092295a492752bbd1ff98.jpg" alt="" /><br />
The left two arrows point to the top view of the bolts we saw from below two pictures ago. The bolts on the right hold a stay bar, and a mount for the speedo cable.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/d032ea931ba0efaa04802bfb8955c26f.jpg" alt="" /><br />
Another view with bolts loose.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/ac71b90f14838c59c530e14e80287ce7.jpg" alt="" /><br />
Feel around between the tranny and block and frame for any hoses/wires/clips/etc that are still connected. Disconnect them and don&#8217;t forget to install them later.</p>
<p>At this point, the BGB says &#8220;REMOVE TRANSAXLE&#8221;. Meaning, remove the transmission from the engine block. To do this, you have to unbolt many bolts all the way around the tranny, top/bottom/sides. Below are many pics of a tranny out of the car to give you an idea of where the bolts are. I removed the them in a clockwise order, and then used a marker to write down numbers on the bolt heads. This made reinstall very easy. I suggest you do some sort of organization with the bolts, otherwise you&#8217;ll be doing what I&#8217;ve seen happen twice, guessing at which bolts go where. Since some of these bolts take a lot of stress, you want to be sure to put them in their proper places. SUPPORT THE TRANSMISSION WITH A JACK AND 2X4 or 2X6. YOU NEED A FRIEND TO HELP AT THIS POINT. Your helper will sit on the drivers side of the car with the jack and 2&#215;4 under the tranny. They will raise and lower the jack to help you get the tranny out, as well as help balance the transmission. Sometimes it will be necessary to lower the engine down to get the tranny off. You should already have a jackstand and 2&#215;4 under the oil pan. Use another jack to lower the engine. When you are lowering the tranny, you may find wires/groundstraps/hoses/etc still connected, just disconnect them and write them down on a piece of paper to reinstall when you put it back in. It can actually take some time to separate the tranny from the block. Just keep checking for bolts you may have missed. You can use flathead screwdrivers to help pry the tranny off. Be very careful on this step. The transmission is very heavy, so absolutely make sure you are ready at all times, and have a friend backing you up.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/90ab7e77fa9e720a5355b760f74e7a68.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/2b3031ead34e398e6075d62c2aee6e95.jpg" alt="" /><br />
Here you can see how some of the connect to the block.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/376d972f3ad03561156ca5b091f5d835.jpg" alt="" /><br />
Notice the &#8220;peg&#8221; in this picture. There are a few of them in between the block and tranny, and they help position the tranny on install. They also make it a pain to seperate the tranny and block sometimes. Be aware of them.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/cf24a02a966949681afdf8a8c789c361.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/6b17851705171b4db07342b66fbd5802.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/6aa729e3d8e9c992dc3ca1687bc2ffa3.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/154efb83d9ebf6670d8b8676cd83b1a7.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/a766a0fcc5bcfff6dabf2153fb57978f.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/ffdf51256d9c0393d860acda276f1d5b.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/2a2e46d5f10b62ecee7b8a5baf34d60a.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/ec5367986cfd2c2ca9ae1c862df00f4b.jpg" alt="" /><br />
Here are some about to be removed.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/4f836c9d3a6aa4260fcd7bff07c2219d.jpg" alt="" /><br />
This what the BGB shows you.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/72ebda23b62b78cfec0a3fde2f64ff88.jpg" alt="" /><br />
Once you get that badboy off and out of the way, you&#8217;ll have something like this sticking to the engine (ok, hopefully not this damaged!). Remove this clutch cover and then the clutch disc (14ft lbs on reinstall). There are multiple bolts connecting it to the flywheel. Note which way the clutch is facing. There is a right way and a wrong way, the center section sticks out on one side, and not on the other.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/c5bd8a534d30b014c037c86e752dcef4.jpg" alt="" /><br />
Remove the 8 bolts on the flywheel. Note this is a resufaced flywheel, your old one won&#8217;t look quite so nice.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/ef80c4cdf3350796cbfaf438f59624ad.jpg" alt="" /><br />
Here&#8217;s a new stock clutch on the left next to an old stock one on the right.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/369d36545d2f120e61558392b877dc27.jpg" alt="" /><br />
Aftermarket on the left.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/e9e67f3f0621949ddb36103a99582651.jpg" alt="" /><br />
Old clutch cover.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/49f168a32cfcce187c4188e641f3e612.jpg" alt="" /><br />
Here&#8217;s the flywheel after being &#8220;turned&#8221;. In order to maximize the life and biting power of the new clutch, you will want to take your old flywheel to a machine shop to have it turned. Definitely do this!</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/945661f7743fc817d9eefcc51e19b6af.jpg" alt="" /><br />
Another resurfaced flywheel.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/c40daab46188c00f3bafd0ebc8d01edf.jpg" alt="" /><br />
Reinstall the newly resurfaced flywheel. Put a drop of locktite or threadlocker on each of the bolts, and torque them down to 72ft lbs in a criss cross pattern, do one pass at 20ft lbs, another at 40, another at 60, then 72.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/bc3471432bf29dc9733816a23cd196e1.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/8c6477018381df469451a8f789400934.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/fb613d6c4a43c44573021be1acd5bf54.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/e11f7e27bb252586a697c20f60c01cde.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/53bc6fbbe63bfcf00c6cf5568f73a30b.jpg" alt="" /><br />
Clean the hell out of the flywheel and clutch cover with brake cleaner.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/c0eab914ef9e61fdb3439dbaf2948894.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/3a8537322bbb9a4fcbe0b153b176d6b4.jpg" alt="" /><br />
FYI: You want to clean the flywheel after it&#8217;s on the car otherwise it will get dirty from the install.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/658d093e9522e03355456923943c12f4.jpg" alt="" /><br />
Install the clutch cover with the clutch in between the cover and flywheel, facing the correct way.</p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/4c063b126220ad2320705897d5900c54.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/bcfe73a1a5803084042d39feb6792c67.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/6696ab551c966e42baca9b76567c3572.jpg" alt="" /><br />
Use the tool that comes with most clutches to center the clutch disc. Just use your best guess, it can still be adjusted later.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/b38894de404c677125edfe517c4c16f5.jpg" alt="" /></p>
<p> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/58317186ab4aa0e77355775a60eec006.jpg" alt="" /><br />
I can&#8217;t stress this cleaning and greasing part enough, do this well or you will have a squeaky clutch in neutral. Remove old throwout bearing and release fork, clean them with Brake Cleaner as well. Grease the inside of the new throwout bearing, and the mating surfaces where it meets the the realease fork. Also grease the end of the realease fork where the slave cylinder pushrod connects. I used some lithium grease for this entire section. Be sure that you do a good job on the cleaning, and when greasing, don&#8217;t get any large gobs anywhere otherwise some could get on the clutch surfaces and ruin it.<br />
Reinstall tranny. Here we&#8217;ve got the tranny and engine on jacks, (normally the balance point of the tranny is closer towards the drivers side, but once you&#8217;ve got it on, you can move the jack around as shown in this pic) and raised the tranny up, and slid it over onto the engine. You can see a hand at the top starting one of the first bolts. If you are having trouble mounting the tranny on, try to get one of the larger bolts started, but don&#8217;t strip it out. Once you get one started, you can move on to the other bolts that are near it. You also have to line up the splines with the clutch disc otherwise the tranny will not slide all the way on, and this can take a few tries. Then you have to get the tranny mated to the block. Just start trying to get the large bolts started. Once you get one or two going, tighten them down a bit, and try the others. Remember the pegs sticking out of the block. These have to be centered first before you can start any of the bolts. Have a friend help raise and lower the tranny and engine to line them up while you try to start some of the bolts.</p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/9154157ae1d83f3fa1790f7794c939fd.jpg" alt="" /><br />
Note: Be careful when putting the passenger axle back in to not damage the outer seal by putting it in at an angle otherwise you&#8217;ll have a tranny fluid leak there. I think we were crossing our fingers in this pic because it&#8217;s tough getting those new seals in there correctly <img src='http://www.midshiprunabout.org/wp-includes/images/smilies/icon_smile.gif' alt=':)' class='wp-smiley' /> </p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/4ae6aa6f1859481e2364be14e215b24d.jpg" alt="" /></p>
]]></content:encoded>
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		</item>
		<item>
		<title>Front Strut Replacement</title>
		<link>http://www.midshiprunabout.org/mk1/front-strut-replacement/</link>
		<comments>http://www.midshiprunabout.org/mk1/front-strut-replacement/#comments</comments>
		<pubDate>Mon, 06 May 2002 18:00:03 +0000</pubDate>
		<dc:creator>Darkday</dc:creator>
				<category><![CDATA[MK1]]></category>
		<category><![CDATA[MK1 MR2 Write-ups]]></category>
		<category><![CDATA[Sources]]></category>
		<category><![CDATA[Suspension & Bracing]]></category>
		<category><![CDATA[adjust]]></category>
		<category><![CDATA[ECU]]></category>
		<category><![CDATA[install]]></category>
		<category><![CDATA[removal]]></category>
		<category><![CDATA[remove]]></category>
		<category><![CDATA[spring]]></category>
		<category><![CDATA[springs]]></category>
		<category><![CDATA[strut]]></category>
		<category><![CDATA[struts]]></category>
		<category><![CDATA[sway]]></category>
		<category><![CDATA[TRD]]></category>

		<guid isPermaLink="false">http://www.midshiprunabout.org/?p=699</guid>
		<description><![CDATA[Finally, started redoing the entire suspension in the car. I went ahead and removed the strut assemblies first, that way this writeup is more meaningful.

Tools needed:

    * Various sockets, wrenches, pliers &#38; ratchet
    * Cheater bar for those stubborn nuts &#38; bolts
    * Spring compressor
    * Bench Vice
    * Monkey wrench or large channel locks
    * Dremel tool (maybe, see step 4)]]></description>
			<content:encoded><![CDATA[<div>
<p align="left">Finally, started redoing the entire suspension in the car. I went ahead and removed the strut assemblies first, that way this writeup is more meaningful.</p>
<p align="left">Tools needed:</p>
</div>
<ul>
<li>Various sockets, wrenches, pliers &amp; ratchet</li>
<li>Cheater bar for those stubborn nuts &amp; bolts</li>
<li>Spring compressor</li>
<li>Bench Vice</li>
<li>Monkey wrench or large channel locks</li>
<li>Dremel tool (maybe, see step 4)</li>
</ul>
<p><em>Front Removal <span>(pictures show driver&#8217;s side replacement)</span></em></p>
<div>
<p align="left">1) Raise hood of car. Remove the strut top dust cover, and loosen the 22mm bolt holding the strut in place. Do NOT remove the nut, just loosen. This will help you later on.</p>
<p align="left"><a href="javascript:newwin('0struttop.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/62b0cd9ce702cfaca028af0941c9584f.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">
<p align="left">2) Loosen lug nuts on front wheels.</p>
<p align="left">3) Raise and support front of the car. Remove wheels.</p>
<p align="left"><a href="javascript:newwin('0wheeloff.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/0b349ad9ca9a2ce921aa0f4d7403d1b9.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">
<p align="left">4) Long step. Take a look at the brake line and how it is attached to the strut assembly.</p>
<p align="left"><a href="javascript:newwin('1brakeline1.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/af1a60d19001faa3ced9dde7afc5b0f9.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">There is a clip holding it in place below the tab. Pull this out with a pair of pliers.</p>
<p align="left"><a href="javascript:newwin('1brakeline2.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/ab123d916dc86ec957d8aae9afe02f20.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">Quick pic of the clip out:</p>
<p align="left"><a href="javascript:newwin('1brakelineclip.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/e55b129a720e078eba69903302ed2286.jpg" border="0" alt="" width="200" height="218" /></a></p>
<p align="left">Now, to avoid having to remove the brake line from the caliper, and having to refill the brake fluid, you should be able to bend the tab out of the way. On mine, the tab already had a slit in it to make this possible. I&#8217;m not sure if this is how it is stock or not, so you may have to cut at it with a dremel tool.</p>
<p align="left"><a href="javascript:newwin('1brakeline3.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/48d7f09be23283b680f6efd6e68cedb9.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">You can easily move the line out free from the strut assembly.</p>
<p align="left"><a href="javascript:newwin('1brakeline4.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/862d866178fa621c7bc1d1965fd4ae83.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">
<p align="left">5) Remove the sway bar end link. I chose only to remove it from the bottom, as the top nut/bolt is a pain to get to. So I didn&#8217;t remove it completely until the strut assembly was off the car. (I have aftermarket adjustable endlinks, so the stock ones won&#8217;t look like this.)</p>
<p align="left"><a href="javascript:newwin('1endlink.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/57e89d359b2367923a4d055a64037b7c.jpg" border="0" alt="" width="200" height="301" /></a></p>
<p align="left">
<p align="left">6) Remove the three 14mm bolts holding the strut top to the frame of the car.</p>
<p align="left"><a href="javascript:newwin('2struttop.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/435559b814c1d06e2e501e945846ff26.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">
<p align="left">7) Support the control arm, under the ball joint with a jack.</p>
<p align="left"><a href="javascript:newwin('3controlarmsupport.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/9e371a9e106c850353ba2424ec847aa7.jpg" border="0" alt="" width="200" height="230" /></a></p>
<p align="left">
<p align="left"> <img src='http://www.midshiprunabout.org/wp-includes/images/smilies/icon_cool.gif' alt='8)' class='wp-smiley' /> Scribe a mark onto the lower strut bracket, so that when reinstalling the camber will be fairly accurate. (Ignore the bolt being loose, that&#8217;s the next step)</p>
<p align="left"><a href="javascript:newwin('4hub3.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/0957666c39a092a70447b4102ade1137.jpg" border="0" alt="" width="200" height="99" /></a></p>
<p align="left">
<p align="left">9) Remove the two 17mm nuts/bolts holding the strut assembly to the steering knuckle.</p>
<p align="left"><a href="javascript:newwin('4hub1.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/1d59450f8a557edde7139f3b2f37b07f.jpg" border="0" alt="" width="200" height="133" /></a> <a href="javascript:newwin('4hub2.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/4e2fd00a5722b4219c75accea0a99087.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">
<p align="left">10) It may take some working of the strut assembly and wheel hub to get it loose. Once it does, be prepared as the hub will fall toward you.</p>
<p align="left"><a href="javascript:newwin('5strutloose.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/eb76bd0c205877283d8a08881d199a71.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">
<p align="left">11) Remove the strut.</p>
<p align="left"><a href="javascript:newwin('6strutout2.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/e3719ea21207e923993c9b4b10a829d9.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left"><a href="javascript:newwin('6strutout1.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/0cc45f41ededd74dc5a19d313e83bf23.jpg" border="0" alt="" width="200" height="497" /></a></p>
<p align="left">
<p align="left">12) Disassemble the struts. Unfortunately, I do not have any pics of this part of the process, as I did this over at a friend&#8217;s house who has a vice. I&#8217;ll try to go through the steps though. It&#8217;s fairly straightforward. Take a look at my <a href="http://www.padandwheels.com/mr2/struts/rears/rears.html">rear strut disassembly write-up</a> for some pics of this part of the process.</p>
<p align="left">Take spring compressor to the springs, to relieve pressure from the top spring perch. Remove top 22mm nut from the strut top. It should be easy to do, if you loosened it back on step one while the car was on the ground. If you didn&#8217;t happen to do this step for some reason, you can put the top spring perch in a vice (need 6+&#8221; vice) and then loosen the nut. The strut insert may eventually begin to turn with the nut. If so, grab the very top of the insert with a pair of vice grips. Since you are replacing these it shouldn&#8217;t matter too much.</p>
<p align="left">Ok, now that you have the strut top off remove the spring from the assembly, and release the spring compressor. You now will have the shock absorber held into the strut assembly. Put the assembly in the vice, and go at the nut with a monkey wrench or channel locks.</p>
<p align="left">Here&#8217;s a picture of the strut assembly &amp; the nut.</p>
<p align="left"><a href="javascript:newwin('7strutassembly.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/92732c4e6d66489ccb69e7b25b76f3e1.jpg" border="0" alt="" width="200" height="132" /></a><a href="javascript:newwin('7strutnut2.jpg')"> <img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/033df0f994be10fbc331dd3bf9d0b491.jpg" border="0" alt="" width="200" height="208" /></a></p>
<p align="left">
<p align="left">Here&#8217;s everything all laid apart, excluding the dampener, as I threw that thing away immediately&#8230;</p>
<p align="left"><a href="javascript:newwin('7strutapart1.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/0156ca2178afc5fb56029a25556aae8d.jpg" border="0" alt="" width="200" height="79" /></a></p>
<p align="left"><em>ront Install</em></p>
<p align="left">1) Insert the new dampener in the strut housing. Add a coolant or oil bath in the housing, filling it up about 1-2&#8243; below the top of the assembly. Consult your strut instructions for more about this.</p>
<p align="left"><a href="javascript:newwin('install/0coolant.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/ffce708dcd8642a8ef9636ef0e3b9468.jpg" border="0" alt="" width="200" height="254" /></a></p>
<p align="left">
<p align="left">2) Place the housing in a vice and tighten the gland nut (a new one should&#8217;ve come with the struts) with a large pair of channel locks or monkey wrench. Make sure not to score or scratch the dampener.</p>
<p align="left"><a href="javascript:newwin('install/1glandnut.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/e0ef44a4d106a822f7fbe8b1ee42800a.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">
<p align="left">3) Once the appropriate torque is applied to the gland nut measure the distance left in the threads. It should be within spec of the dampeners. Consult their directions. You may need to obtain a spacer. (btw, I had no problems with the Illuminas.)</p>
<p align="left">
<p align="left">4) If you are replacing the stock springs with performance lowering springs, you most likely will need to cut the stock bumpstops. Consult the directions that come with your new springs. For my ST springs it was recommended to cut at least half of the bumpstop. I cut along the notch as indicated below with a hacksaw.</p>
<p align="left"><a href="javascript:newwin('install/bs.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/b0c7e2f57c8e3e8a6fb32bb61667a120.jpg" border="0" alt="" width="200" height="304" /></a></p>
<p align="left"><a href="javascript:newwin('install/bumpstopcut.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/b24e33c24f598d15c23677e7557f8887.jpg" border="0" alt="" width="200" height="249" /></a></p>
<p align="left">
<p align="left">5) Slide the bumpstop on the strut, and place the new spring. Make sure the spring is placed the correct way.</p>
<p align="left"><a href="javascript:newwin('install/2springbump.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/2943bda931dc09021bafd5dd41d8d209.jpg" border="0" alt="" width="200" height="301" /></a></p>
<p align="left">Also ensure that the end of spring sits off the edge on the lower spring perch.</p>
<p align="left"><a href="javascript:newwin('install/2perch.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/8b4c1052963dbddb266296b0de49a3b8.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">
<p align="left">6) Next up is the insulator and upper spring perch. Notice the notch in the perch should fit into the top of the strut, so that it fits only one of two ways.</p>
<p align="left"><a href="javascript:newwin('install/3insulator.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/5a4bb8cc93cc181a18f3c93953d70a0c.jpg" border="0" alt="" width="200" height="91" /></a></p>
<p align="left">The correct way is so that the arrow points to the outside of the vehicle. Double check how the assembly will fit in the car to get this right.</p>
<p align="left"><a href="javascript:newwin('install/3insulator2.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/97a2108af0ba48f36b69e9cb09cd7f60.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">
<p align="left">7) Slip a new dust seal over the top of the strut.</p>
<p align="left"><a href="javascript:newwin('install/4dustseal.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/5522c2f2be25a39036a427c3d4f76ec0.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">
<p align="left"> <img src='http://www.midshiprunabout.org/wp-includes/images/smilies/icon_cool.gif' alt='8)' class='wp-smiley' /> Now attach the strut top and the new bolt that should&#8217;ve came with the struts.</p>
<p align="left"><a href="javascript:newwin('install/5struttop.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/178a0700a85fc3af732b16dbbc4ccfef.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">
<p align="left">If you purchased the TRD bushing set and happen to be doing this modification while you have the struts out, you will need to either drill a hole in the strut mounting location or press out one of the bolts in the strut top. I decided on drilling the holes. Here&#8217;s the new strut top placed upside down to mark the location of the new hole. The strut top only goes in one way, notice the bolt circled in blue is offset from center.</p>
<p align="left"><a href="javascript:newwin('install/5struttop2.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/44669739afa7419f88e8e566f80d0156.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">Here&#8217;s the new hole.</p>
<p align="left"><a href="javascript:newwin('install/6holedrilled.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/20c7b9957ab2166be5f5cc5ae487461e.jpg" border="0" alt="" width="200" height="133" /></a></p>
<p align="left">
<p align="left">9) Now it&#8217;s time to put the assembly into the car. Push the steering knuckle out of the way and insert the top of the assembly first. Make sure to align the stut top appropriately so that the top spring perch is pointing the correct way. Remember the &#8220;OUT&#8221; Arrow in step 6?</p>
<p align="left"><a href="javascript:newwin('install/7inplace.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/26ca55aa2958905d2e161c2340197cb1.jpg" border="0" alt="" width="200" height="301" /></a></p>
<p align="left">
<p align="left">10) Temporarily secure the strut assembly by placing the 3 (or 4 if you have the TRD strut top) 14mm nuts.</p>
<p align="left"><a href="javascript:newwin('install/8topin.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/19b1e3d5e3f74d31bffb71610a22c14c.jpg" border="0" alt="" width="200" height="114" /></a></p>
<p align="left">
<p align="left">11) Position the assembly onto the steering knuckle. This takes a little wrestling with the two pieces. You may need a mallet and block of wood to encourage them along. Insert the two 17mm bolts making sure to place the camber adjuster in its previous location.</p>
<p align="left"><a href="javascript:newwin('install/9knucklebolts.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/82c071f0af8d9c62779e004714d3925f.jpg" border="0" alt="" width="200" height="301" /></a></p>
<p align="left">
<p align="left">12) Tighten everything down to spec and put everything else back together that you took off to get to the strut assemblies.</p>
<p align="left"><a href="javascript:newwin('install/10done.jpg')"><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/5fc865f6228a371c6c9ebc95ca787236.jpg" border="0" alt="" width="200" height="301" /></a></p>
</div>
]]></content:encoded>
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		</item>
		<item>
		<title>Rear Swaybar Install</title>
		<link>http://www.midshiprunabout.org/mk2/rear-swaybar-install/</link>
		<comments>http://www.midshiprunabout.org/mk2/rear-swaybar-install/#comments</comments>
		<pubDate>Wed, 22 Aug 2001 04:19:09 +0000</pubDate>
		<dc:creator>Darkday</dc:creator>
				<category><![CDATA[MK2]]></category>
		<category><![CDATA[MKII MR2 Mod Project]]></category>
		<category><![CDATA[Sources]]></category>
		<category><![CDATA[Suspension & Bracing]]></category>
		<category><![CDATA[install]]></category>
		<category><![CDATA[sway]]></category>
		<category><![CDATA[swaybar]]></category>

		<guid isPermaLink="false">http://www.midshiprunabout.org/?p=861</guid>
		<description><![CDATA[Rear swaybar install pics from Shane Craddocks White94T (White Gecko).]]></description>
			<content:encoded><![CDATA[<p>Rear swaybar install pics from Shane Craddocks White94T (White Gecko).<br />
<img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/255168e5932f7d1cb6c2acbd0a400738.jpg" alt="" /></p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/308d399cec4201ae5b03177772754867.jpg" alt="" /></p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/4001347e3ce62989f0333aa1e5925a89.jpg" alt="" /></p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/3b2cc45b2281815640c04824203fcd3c.jpg" alt="" /></p>
<p><img src="http://www.midshiprunabout.org/wp-content/uploads/HLIC/79ef330c9e59ac9594e94aa7ae48abe1.jpg" alt="" /></p>
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